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FATCAT – Swiss Measurement System for Precise, Aut...

FATCAT – Swiss Measurement System for Precise, Autonomous Carbon Analysis in Aerosols

Swiss precision for real-time measurements of carbonaceous aerosols

The Fast Thermal Carbon Totalizator (FATCAT) is a Swiss innovation designed for fast, traceable, and autonomous determination of total carbon (TC) in aerosols. Developed at the Institute of Sensors and Electronics at the University of Applied Sciences and Arts Northwestern Switzerland (FHNW), FATCAT combines cutting-edge sensor technology, robust engineering, and metrological precision in a compact system – from high-altitude air quality monitoring to industrial process applications.

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Method
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FATCAT – New high-precision measurement instrument developed by FHNW
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FATCAT internal view

FATCAT in a Minute

In his short presentation at the GAW–GCOS Symposium 2021, Dr. Alejandro Keller introduces the FATCAT – a Swiss-developed measurement instrument successfully tested in long-term autonomous operation at the high-alpine Jungfraujoch station (3,580 m a.s.l.).

The Measurement System

FATCAT combines flash heating with precise CO₂ quantification using NDIR detection to measure carbonaceous aerosols in real time. Thanks to its high sensitivity, short analysis cycles, and traceable calibration, FATCAT is ideally suited for atmospheric research, emission monitoring, and industrial process control – wherever accurate and timely carbon measurements are essential.

Key Features

  • Autonomous & reliable – Long-term operation without user intervention; low-maintenance filter technology
  • Traceable precision – Calibration based on NIST CO₂ standards
  • Fast thermal analysis – 60-second analysis cycles with thermogram output
  • Wide dynamic range – From ambient air to high aerosol concentrations
  • Industry-ready – Robust design for real-time emission and process monitoring

Typical Applications

  • Atmospheric monitoring – Proven at global GAW measurement sites
  • Emission surveillance – Direct TC quantification in exhaust and process gas streams
  • Industrial process control – Monitoring of carbon-based nanoparticle production
  • Source apportionment – Differentiation between fossil and biogenic aerosol sources
  • Metrology & calibration – Development and validation of traceable TC standards

Tested Under Extreme Conditions

FATCAT was validated under extreme alpine conditions at the Global Atmosphere Watch (GAW) Jungfraujoch Station (3,580 m a.s.l.), demonstrating months of fully autonomous operation with minimal maintenance. Its robustness makes FATCAT equally suitable for deployment in industrial plants, field campaigns, or remotely operated environmental stations.

Technical Specifications

  • Time resolution: 0.5–2 h for ambient concentrations; from 1 min at high concentrations
  • Detection limit: 0.3 µg/m³ TC (1 h average)
  • Analysis cycle: 60 s (continuous rapid oxidation)
  • Detection method: NDIR CO₂ measurement (non-dispersive infrared)
  • Sampling: Sintered, maintenance-free metal filter

Collaboration Opportunities

We are seeking research and industry partners in the following fields:

  • Atmospheric and environmental measurements

  • Emission monitoring

  • Process and nanoparticle surveillance

  • Instrument calibration

  • Commercialization and further development

Publications

  • Keller, A. et al. (2023). “A Novel Measurement System for Unattended, in Situ Characterization of Carbonaceous Aerosols.” Aerosol Research, 1(1), 65–79. DOI: 10.5194/ar-1-65-2023
  • Keller, A., Burtscher, H., Weingartner, E. “Swiss Made Measurement Techniques for Carbonaceous Aerosols.” CHIMIA (in print).
  • Corbin, J. C. et al. (2024). “Characterization of Two Aerosol Carbon Analyzers Based on Temperature Programmed Oxidation: TCA08 and FATCAT.” Aerosol Science and Technology, 58(7), 812–829. DOI: 10.1080/02786826.2024.2351991

Further Information

  • Employment of novel tools for the continuous characterization of the carbonaceous fraction in ambient aerosol

    Development of a new measurement system to better understand the effects of carbonaceous aerosol on climate and public health.

  • FHNW-Messgerät weist Russ aus US-Waldbränden auf dem Jungfraujoch nach

    Forschende der Fachhochschule Nordwestschweiz FHNW messen auf dem Jungfraujoch Russpartikel, die sie dank einer neuen Methode auf die Waldbrände in Kalifornien zurückführen können.

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