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Mu­SiC: SiC Dual In­vert­er for In­dus­tri­al Dri­ves, FHNW School of Engineering and Environment

School of Engineering and Environment


  • Projektdetails

Development of a SiC-based dual inverter to improve the efficiency of industrial drive systems.

Phase_Leg_QDPAK.jpg

Technology

  • SiC MOSFETs

  • Dual Inverter

  • Multilevel Converter

  • Active Front End

  • Electric Drive Systems

Background

Electric drive systems account for a significant share of global electricity consumption. Dual inverter topologies can apply multiple voltage levels to motor windings, reducing harmonic currents and associated motor losses. Combined with state-of-the-artSiC power semiconductors, additional efficiency gains can be achieved by lowering converter losses. The MuSiC project investigates the potential of this technology for future energy-efficient industrial drive systems.

Goals

The project aims to develop and evaluate a SiC-based dual inverter for industrial drive applications. Different topologies, modulation methods and system configurations are investigated with respect to efficiency, power quality, EMC performance and motor losses. In addition, a dedicated test bench is being established for investigations of drive systems up to approximately 100 kVA.

Results

A first dual inverter demonstrator has successfully proven multilevel operation. The specification of a new drive test bench has been completed and implementation has been outsourced. In parallel, new SiC phase-leg hardware based on 1200 V SiC MOSFETs in QDPAK packages has been developed and successfully validated. Current work focuses on the development of a compact 11 kW three-phase converter that can operate as an active front end, main inverter or auxiliary inverter within a dual inverter system.

Measured motor winding voltages. Owing to the increased number of voltage levels, the dual inverter (bottom) exhibits significantly lower voltage distortion than a conventional inverter (top). Furthermore, the reduced voltage slew rate is expected to lower stress on the motor winding insulation and mitigate bearing currents.
Resulting motor phase current. The reduced harmonic distortion results in lower motor losses and improved overall drive efficiency.

Projektdetails

Type
Research project
Research field
Electrical engineering
Topics
Electrical engineering and measurement technology, Energy
School
Hochschule für Technik und Umwelt FHNW / Institute of Electrical Power Systems
Partners
Swiss Federal Office of Energy (SFOE), ABB Schweiz AG, SwissSEM Technologies AG, HES-SO
Duration
2025 - 2028
Team
Amir Samiee, Tobias Strittmatter, Nicola Schulz, Ishan Pendharkar

Partners: ABB Schweiz AG, SwissSEM Technologies AG, HES-SO (University of Applied Sciences and Arts Western Switzerland)

School of
Engineering and Environment FHNW University of Applied Sciences and Arts Northwestern Switzerland

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