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Implant design and production with additive manufacturing, FHNW School of Life Sciences

School of Life Sciences


  • Life Sciences
  • Research and services
  • Research in life sciences
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Research fields
teaser_implantatentwurf.jpg

Anatomical structure measurement and modelling to create intelligent implants using additive manufacturing

With implant modelling and additive manufacturing, we can measure and model 3D anatomical structure data, or derive and produce model- and structure-adapted surgical solutions.

We are specialists in processing metallic and ceramic materials for bone replacement structures. In addition to dense structures, we are researching the modelling of intelligent implants: biomimetic open-pore 3D lattice frameworks with novel internal structures and external forms. Structural adaptation of existing additive manufacturing processes as well as development of new systems are increasingly important. This work is done for firms whose biomaterials have already been proven on the market and who require the development of new additive production processes.

Expertise in 3D digitisation

The choice of digitisation method depends primarily on the nature of the object and the desired data quality. Surface scanners are ideal for external geometries, while CT or micro-CT are best suited to internal structures.

  • Quality assurance: comparison of manufactured objects with CAD target data.
  • Reverse engineering: Creation of the basic data set of an object for further processing in CAx systems.
  • Epitheses: 3D surface scanners are used to digitise faces and impressions of missing parts so that further planning steps can be carried out on the basis of this data.

Stories

Story

Stepping up 3D printing of orthopaedic insoles

Daniel Seiler’s lab is revolutionizing how personalised orthopedic insoles are made.
Date
30.4.2025
Institute
Institute for Medical Engineering and Medical Informatics
Story

3D printed implants

Design, manufacturing, and quality management of metallic and ceramic implants using 3D printing
Date
12.12.2017
Institute
Institute for Medical Engineering and Medical Informatics

Projects

3D-printed biodegradable metallic Mg scaffolds

Producing 3D-magnesium structures by selective laser melting (SLM)
Institute
Institute for Medical Engineering and Medical Informatics
Research field
Functional materials and surfaces and Implant design and production with additive manufacturing

Porous shape-memory scaffolds as mechanically active bone implants

3D-printed nickel-titanium structures that interact with bone tissue
Institute
Institute for Medical Engineering and Medical Informatics
Research field
Functional materials and surfaces and Implant design and production with additive manufacturing

Spirits Interreg

Smart printed interactive robots for interventional therapy and surgery
Institute
Institute for Medical Engineering and Medical Informatics
Research field
Functional materials and surfaces, Implant design and production with additive manufacturing, Computer aided surgery and Minimally invasive systems

Titanium bone scaffolds

Filling bony defect sites with an open-porous lattice structures
Institute
Institute for Medical Engineering and Medical Informatics
Research field
Functional materials and surfaces and Implant design and production with additive manufacturing

Publications

Contact

Daniel Seiler

Daniel Seiler

Team leader, Medical Additive Manufacturing
Phone
+41 61 228 58 48
E-Mail
daniel.seiler@fhnw.ch

Team

Virgile Hagmann

Scientific Assistant
E-Mail
virgile.hagmann@fhnw.ch

Janik Hänggi

Scientific Assistant
Phone
+41 61 228 55 16
E-Mail
janik.haenggi@fhnw.ch

School of
Life Sciences FHNW University of Applied Sciences and Arts Northwestern Switzerland

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